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Ndi Njira Zotani Zopangira Mavavu Otsika Ochepa a Micro Solenoid?

Mavavu a Mini DC solenoid ndizofunikira kwambiri pamakina amakono, zida zamankhwala, ndi ntchito za IoT, komwe mphamvu zamagetsi ndi kapangidwe kake ndizofunikira kwambiri. Nkhaniyi ikuyang'ana njira zapamwamba zochepetsera kugwiritsa ntchito mphamvu m'mavavuwa ndikusunga magwiridwe antchito, ndikuwunikira machitidwe adziko lapansi komanso ukadaulo waPinCheng Motor, mtsogoleri wowongolera njira zothetsera madzimadzi.


1. Njira Zopangira Zopangira Mphamvu Zochepa

A. Mapangidwe Okhathamiritsa A Electromagnetic Coil

Solenoid coil ndiye woyamba kugwiritsa ntchito mphamvu. Zatsopano zikuphatikiza:

  • Waya Wamphamvu Wamaginito: Kugwiritsa ntchito waya wamkuwa wowonda kwambiri (AWG 38-40) wokhala ndi polyimide kutsekereza kumachepetsa kukana ndi 20-30%, kupangitsa kutsika kwapano.

  • Mitundu ya Laminated: Zitsulo za silicon kapena permalloy cores zimachepetsa kuwonongeka kwa eddy, kupititsa patsogolo mphamvu ya maginito.

  • Kusintha Kwapawiri-Mapiritsi: Kumangirira koyambilira koyendetsa mwachangu (mwachitsanzo, 12V pulse) ndi mapindikidwe achiwiri pogwira (mwachitsanzo, 3V) kumachepetsa kugwiritsa ntchito mphamvu ndi 60%.

B. Kusankha Zinthu Zapamwamba

  • Ma Plungers Opepuka: Titaniyamu kapena ma aluminiyamu aloyi amachepetsa kusuntha, kumafuna mphamvu zochepa kuti ayambitse.

  • Zisindikizo za Low-Friction: Zisindikizo za PTFE kapena FKM zimachepetsa kutsika, zomwe zimapangitsa kuti pakhale ntchito yodalirika pamagetsi otsika.

  • Thermally Stable Housing: PPS kapena PEEK ma polima amataya kutentha bwino, kuteteza kusuntha kwa ntchito.

C. Smart Control Electronics

  • PWM (Pulse Width Modulation): Kusintha malire a ntchito zomwe zimagwira ntchito pomwe mukusunga ma valve. Mwachitsanzo, chizindikiro cha 5V PWM pa ntchito ya 30% chimachepetsa kugwiritsa ntchito mphamvu ndi 70% poyerekeza ndi magetsi okhazikika.

  • Mayendedwe Apamwamba Ndi Gwirani: Magetsi oyambira kwambiri (mwachitsanzo, 24V) amatsimikizira kutsegulidwa mwachangu, kutsatiridwa ndi kutsika kwamagetsi (mwachitsanzo, 3V) kuti agwire ntchito mosalekeza.

D. Kukhathamiritsa Kwamapangidwe

  • Kuchepa kwa Air Gap: Zida zopangidwa mwaluso zimachepetsa kusiyana pakati pa plunger ndi koyilo, kukulitsa kulumikizana kwa maginito.

  • Kukonza kasupe: Akasupe achikhalidwe amalinganiza mphamvu ya maginito ndi liwiro lobwerera, kuchotsa zinyalala zamphamvu pakuwombetsa.


2. Magwiridwe Antchito ndi Kuyesa

Parameter Mapangidwe Okhazikika Low-Power Design Kupititsa patsogolo
Kugwira Mphamvu 2.5W 0.8W 68%
Nthawi Yoyankha 25 ms 15 ms 40%
Utali wamoyo 50,000 zozungulira 100,000+ kuzungulira 2 × pa

Kuyesa Ma Protocol:

  • Thermal Cycling: -40°C mpaka +85°C kutsimikizira kukhazikika kwa zinthu.

  • Kupirira Kuyesa: Kuzungulira kwa 100,000 pa 10 Hz kuti muwone kukana kuvala.

  • Mayeso a Leakage: 1.5 × max kuthamanga (mwachitsanzo, 10 bar) kwa maola 24.


3. Mapulogalamu Othandizidwa ndi Mavavu Ochepa Amphamvu

  • Zida Zachipatala: Mapampu a insulin ndi ma ventilator omwe amafunikira <1W kugwira ntchito kuti akhale ndi moyo wautali wa batri.

  • Smart Agriculture: Makina a chinyezi cha dothi oyendetsedwa ndi mapanelo adzuwa.

  • Masensa a IoT: Kuwunika kwa gasi / madzi opanda zingwe ndi zaka zantchito zopanda kukonza.


4. PinCheng Njinga: Kuchita Upainiya Wotsika-Mphamvu Solenoid Valve Solutions

PinCheng Motorimakhazikika pakupanga ndi kupanga mwaluso kwambirimini DC solenoid mavavukwa ofunsira ofuna. Ma valve athu amapambana mu:

Zowonetsa Zamalonda

  • Kugwiritsa Ntchito Mphamvu Zochepa Kwambiri: Otsika ngati0.5W yogwira mphamvundi PWM control.

  • Compact Footprint: Kukula kuchokera 10mm × 10mm × 15mm kwa kachitidwe danga.

  • Wide Voltage Range: Kugwirizana kwa 3V-24V DC.

  • Kusintha mwamakonda: Zosintha zamadoko, zida zosindikizira, ndi kuphatikiza kwa IoT.

Nkhani Yophunzira: Smart Water Metering

Ma network amadzi amtawuni adatumiza a PinCheng'sGawo la LVS-12mavavu, kukwaniritsa:

  • 90% kupulumutsa mphamvumotsutsana ndi mapangidwe achikhalidwe.

  • Zero zatulukakwa zaka 5 m'malo owononga.


5. Zochitika Zam'tsogolo mu Technology ya Low-Power Valve

  • Kuphatikiza Kukolola Mphamvu: Makina oyendera dzuwa kapena kunjenjemera kwa ntchito yodziyimira payokha.

  • AI-Driven Predictive Control: Ma algorithms ophunzirira makina amakhathamiritsa nthawi yosinthira kutengera kagwiritsidwe ntchito.

  • Zida Zosindikizidwa za 3D: Ma geometries opepuka, ovuta kuti azitha kuchita bwino.


Mapeto

Kupanga mphamvu zochepamini DC solenoid mavavuimafuna njira yokhazikika, kulinganiza mphamvu zamagetsi zamagetsi, sayansi yazinthu, ndi kuwongolera mwanzeru. Zatsopano pakupanga ma coil, ukadaulo wa PWM, ndi zida zopepuka zikukankhira malire a mphamvu zamagetsi popanda kusokoneza kudalirika.

Onani mayankho otsogola a PinCheng Motorpazosowa zanu zowongolera madzi ochepera mphamvu:
Pitani patsamba lovomerezeka la PinCheng Motorkuti tidziwe zathumini DC solenoid mavavundi machitidwe OEM / ODM ntchito.

inunso mukufuna zonse


Nthawi yotumiza: Apr-29-2025
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