Cov twj me me diaphragm yog cov khoom siv tseem ceeb hauv cov khoom siv kho mob, kev lag luam automation, thiab ib puag ncig, yuav tsum tau tswj cov kua dej meej, durability, thiab compact design. Kev koom ua ke ntawmntau yam 3D luam ntawvtau hloov kho lawv cov kev tsim khoom, ua kom tsis muaj kev hloov kho thiab kev ua haujlwm tau zoo. Tsab ntawv xov xwm no tshawb txog qhov kev tshawb fawb MIT-coj kev tshawb fawb ntawm ntau yam khoom 3D luam ntawv rau cov twj me me diaphragm, nrog rau cov kev pab cuam tshiab ntawmPingCheng Tsav, tus thawj coj hauv kev daws teeb meem micro-tswj siab heev.

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1. MIT's Foundry Software: Enabling Multi-Material Design Innovation

Nyob rau pem hauv ntej ntawm lub kiv puag ncig no yog MIT'sFoundry software, ib lub cuab yeej pioneering rau ntau yam khoom 3D luam ntawv tsim. Tsim los ntawm MIT's Computer Science thiab Artificial Intelligence Laboratory (CSAIL), Foundry tso cai rau cov engineers los muab cov khoom siv ntawmqib voxel(3D pixels), ua kom muaj kev tswj xyuas meej txog kev siv tshuab, thermal, thiab tshuaj lom neeg yam ntxwv hauv ib qho khoom siv 4.

Cov yam ntxwv tseem ceeb ntawm Foundry

• Khoom siv gradient tswj: Kev hloov pauv ntawm cov ntaub ntawv nruj thiab hloov tau yooj yim (piv txwv li, TPU thiab PLA) tshem tawm cov kev ntxhov siab hauv cov diaphragm twj tso kua mis.

• Performance-Driven Design: Algorithms optimize cov khoom faib rau cov hom phiaj xws li qaug zog tiv thaiv (tseem ceeb rau cov twj tso kua mis ntau lab lub voj voog) thiab lub zog efficiency14.

• Manufacturability Integration: Tau tshaj cov tshuab luam ntawv ntau yam xws li MultiFab, Foundry txuas hniav tsim thiab tsim, txo cov sij hawm prototyping los ntawm 70% 4.

Hauv MIT qhov kev tshawb fawb, cov kws tshawb fawb siv Foundry los tsim lub diaphragm twj tso kua mis nrog:

• Stainless hlau-reinforced npoorau structural integrity.

• Flexible silicone-raws li daim nyias nyiasrau txhim kho sealing.

• Thermal conductive polymer channelskom dissipate cua sov thaum ua haujlwm siab 4.

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2. Ntau yam khoom tsim kev sib tw thiab kev daws teeb meem

Khoom Compatibility

Combining cov ntaub ntawv zoo liPEB(rau tshuaj tiv thaiv) thiabcarbon fiber reinforced polymers(rau lub zog) yuav tsum tau ceev faj thermal thiab mechanical alignment. MIT cov ntaub ntawv-tsav mus kom ze, sivBayesian optimization, txheeb xyuas 12 qhov kev pom zoo ntawm cov khoom siv hauv tsuas yog 30 qhov kev sim iterations, nthuav qhov chaw ua haujlwm los ntawm 288 × 1.

Kev tsim kho kom zoo

• Topology Optimization: Algorithms tshem tawm cov khoom siv tsis tshua muaj kev ntxhov siab, txo cov twj tso kua mis los ntawm 25% thaum tswj kev ua haujlwm siab (-85 kPa) 47.

• Anti-Warpage Techniques: Rau cov ntaub ntawv kub kub zoo li PEEK, MIT txoj kev tshawb fawb pom tias lub taub hau kub ntawm 400 ° C thiab 60% infill tus nqi txo qis deformation7.

Case Study: PinCheng Motor's Application

PingCheng Tsav tau leveraged ntau cov ntaub ntawv 3D luam ntawv los tsim nws385 Micro Nqus Pump, ib qho kev daws teeb meem rau kev ntim khoom lag luam. Qhov tseem ceeb innovation muaj xws li:

• Dual-Material Diaphragm: Ib hybridTom ntej: FKM fluoropolymer(chemical resistance) thiabcarbon-fiber-reinforced PEEK(siab zog), ua tiav 15,000+ teev ntawm kev txij nkawm-dawb ua haujlwm7.

• IoT-Enabled Design: Embedded sensors saib xyuas lub siab thiab qhov kub thiab txias hauv lub sijhawm, ua kom muaj kev saib xyuas zoo los ntawm AI algorithms4.

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3. Qhov zoo ntawm Multi-Material 3D Printing hauv Pump Manufacturing

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4. Cov kev taw qhia yav tom ntej thiab kev lag luam cuam tshuam

• AI-Driven Material Discovery: MIT lub tshuab kev kawm lub moj khaum nrawm rau kev txheeb xyuas cov khoom siv polymer tshiab, tsom rau cov ntawv thov nyiamcorrosion-resistant twj tso kua misrau kev ua tshuaj 1.

• Sustainable Manufacturing: PinCheng Motor tab tom tshawb nrhiavrecyclable thermoplasticsthiab decentralized ntau lawm tes hauj lwm los txo cov pov tseg, tshwm sim los ntawm tej yaam num xws li University College London's "Metaplas" system10.

• Smart Pumps: Kev koom ua ke ntawmcov ntaub ntawv thermochromic(rau qhov kub thiab txias tswj cov kua dej) thiab nws tus kheej-kho polymers10.

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Xaus

Lub fusion ntawm MIT's Foundry software thiab PinCheng Motor tus kws tshaj lij engineering ua piv txwv qhov kev hloov pauv ntawm cov khoom siv 3D luam ntawv hauv cov khoom me me diaphragm twj tsim. Los ntawm kev txhim kho cov khoom sib xyaw ua ke thiab txhawb nqa AI-tsav qauv tsim, cov thev naus laus zis no daws cov teeb meem tseem ceeb hauv kev ua haujlwm ntev, ua haujlwm tau zoo, thiab kev hloov kho.

Tshawb xyuas PinCheng Motor cov kev daws teeb meem tshiab:
Mus saib PingCheng Motor lub vev xaib officialkom pom cov khoom lag luam zoo li cov385 Micro Nqus Pumpthiab kev pabcuam OEM / ODM.